Form characterization of microhole produced by microelectrical discharge drilling

This article discusses the characterization of form of microholes produced by microelectrical discharge drilling (micro-EDD) on beryllium-copper alloy using tungsten carbide electrode of 300 µm diameter. Using a fixed set of micro-EDD parameters, microholes of different aspect ratio were drilled. Th...

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Main Authors: Ali, Mohammad Yeakub, Hamad, Mohd Hosni, Karim, Ahmad Izwan
Format: Article
Language:English
Published: Taylor & Francis 2009
Subjects:
Online Access:http://irep.iium.edu.my/1047/
http://irep.iium.edu.my/1047/1/Form_Characterization_of_Microhole_Produced_by.pdf
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author Ali, Mohammad Yeakub
Hamad, Mohd Hosni
Karim, Ahmad Izwan
author_facet Ali, Mohammad Yeakub
Hamad, Mohd Hosni
Karim, Ahmad Izwan
author_sort Ali, Mohammad Yeakub
building IIUM Repository
collection Online Access
description This article discusses the characterization of form of microholes produced by microelectrical discharge drilling (micro-EDD) on beryllium-copper alloy using tungsten carbide electrode of 300 µm diameter. Using a fixed set of micro-EDD parameters, microholes of different aspect ratio were drilled. The selected form characteristics diameter, roundness, and taper angle were investigated. The hole diameter and roundness were estimated by using scanning electron microscope (SEM) and graphical calculation. The microhole was sectioned to measure the depth and taper angle. The variations of these form characteristics were plotted against aspect ratio. This experimental study showed that diameter, roundness error, and taper angle of the microhole increase with the increase of aspect ratio almost at the same rate. The electrode wear ratio was not insignificant for low aspect ratio microhole. However, it increased sharply with the increase of aspect ratio.
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publishDate 2009
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spelling iium-10472011-07-19T08:48:38Z http://irep.iium.edu.my/1047/ Form characterization of microhole produced by microelectrical discharge drilling Ali, Mohammad Yeakub Hamad, Mohd Hosni Karim, Ahmad Izwan TA Engineering (General). Civil engineering (General) This article discusses the characterization of form of microholes produced by microelectrical discharge drilling (micro-EDD) on beryllium-copper alloy using tungsten carbide electrode of 300 µm diameter. Using a fixed set of micro-EDD parameters, microholes of different aspect ratio were drilled. The selected form characteristics diameter, roundness, and taper angle were investigated. The hole diameter and roundness were estimated by using scanning electron microscope (SEM) and graphical calculation. The microhole was sectioned to measure the depth and taper angle. The variations of these form characteristics were plotted against aspect ratio. This experimental study showed that diameter, roundness error, and taper angle of the microhole increase with the increase of aspect ratio almost at the same rate. The electrode wear ratio was not insignificant for low aspect ratio microhole. However, it increased sharply with the increase of aspect ratio. Taylor & Francis 2009 Article PeerReviewed application/pdf en http://irep.iium.edu.my/1047/1/Form_Characterization_of_Microhole_Produced_by.pdf Ali, Mohammad Yeakub and Hamad, Mohd Hosni and Karim, Ahmad Izwan (2009) Form characterization of microhole produced by microelectrical discharge drilling. Materials and Manufacturing Processes, 24 (6). pp. 683-687. ISSN 1042-6914 http://www.tandfonline.com/doi/abs/10.1080/10426910902769343 10.1080/10426910902769343
spellingShingle TA Engineering (General). Civil engineering (General)
Ali, Mohammad Yeakub
Hamad, Mohd Hosni
Karim, Ahmad Izwan
Form characterization of microhole produced by microelectrical discharge drilling
title Form characterization of microhole produced by microelectrical discharge drilling
title_full Form characterization of microhole produced by microelectrical discharge drilling
title_fullStr Form characterization of microhole produced by microelectrical discharge drilling
title_full_unstemmed Form characterization of microhole produced by microelectrical discharge drilling
title_short Form characterization of microhole produced by microelectrical discharge drilling
title_sort form characterization of microhole produced by microelectrical discharge drilling
topic TA Engineering (General). Civil engineering (General)
url http://irep.iium.edu.my/1047/
http://irep.iium.edu.my/1047/
http://irep.iium.edu.my/1047/
http://irep.iium.edu.my/1047/1/Form_Characterization_of_Microhole_Produced_by.pdf