Experimental investigation on the formation of resin-rich zones in composites processing

Resin-rich zones are a common phenomenon in liquid composite moulding processes. These resin-rich zones need to be studied in the design of composite structures because they cause unwanted residual stress and deformation, and part-to-part variation. An experimental study on the formation of resin-...

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Main Authors: Dong, Chensong, Tsai, Tze
Other Authors: NA
Format: Conference Paper
Published: NA 2010
Online Access:http://hdl.handle.net/20.500.11937/8766
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author Dong, Chensong
Tsai, Tze
author2 NA
author_facet NA
Dong, Chensong
Tsai, Tze
author_sort Dong, Chensong
building Curtin Institutional Repository
collection Online Access
description Resin-rich zones are a common phenomenon in liquid composite moulding processes. These resin-rich zones need to be studied in the design of composite structures because they cause unwanted residual stress and deformation, and part-to-part variation. An experimental study on the formation of resin-rich zones in angled composite parts is presented in this paper. Two open-channel mould sets were designed and fabricated. Fibre preforms were loaded into these moulds and the gaps formed were visually inspected with a microscope. Two types of gaps were found in the experiments: at corner radii and beside corner radii. The influences of radius, fibre volume fraction, enclosed angle, and stacking sequence were investigated, and the significant factors affecting gaps were identified with the aid of Design of Experiments (DOE). It can be concluded from the experimental results that: 1) Fibre volume fraction is the most significant factor affecting the gaps at corner radii. Gap thickness decreases with increasing fibre volume fraction; 2) Gap thickness decreases with increasing radius; 3) The gap thickness of unidirectional preforms is larger than that of the cross-ply preforms.
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spelling curtin-20.500.11937-87662017-01-30T11:08:40Z Experimental investigation on the formation of resin-rich zones in composites processing Dong, Chensong Tsai, Tze NA Resin-rich zones are a common phenomenon in liquid composite moulding processes. These resin-rich zones need to be studied in the design of composite structures because they cause unwanted residual stress and deformation, and part-to-part variation. An experimental study on the formation of resin-rich zones in angled composite parts is presented in this paper. Two open-channel mould sets were designed and fabricated. Fibre preforms were loaded into these moulds and the gaps formed were visually inspected with a microscope. Two types of gaps were found in the experiments: at corner radii and beside corner radii. The influences of radius, fibre volume fraction, enclosed angle, and stacking sequence were investigated, and the significant factors affecting gaps were identified with the aid of Design of Experiments (DOE). It can be concluded from the experimental results that: 1) Fibre volume fraction is the most significant factor affecting the gaps at corner radii. Gap thickness decreases with increasing fibre volume fraction; 2) Gap thickness decreases with increasing radius; 3) The gap thickness of unidirectional preforms is larger than that of the cross-ply preforms. 2010 Conference Paper http://hdl.handle.net/20.500.11937/8766 NA restricted
spellingShingle Dong, Chensong
Tsai, Tze
Experimental investigation on the formation of resin-rich zones in composites processing
title Experimental investigation on the formation of resin-rich zones in composites processing
title_full Experimental investigation on the formation of resin-rich zones in composites processing
title_fullStr Experimental investigation on the formation of resin-rich zones in composites processing
title_full_unstemmed Experimental investigation on the formation of resin-rich zones in composites processing
title_short Experimental investigation on the formation of resin-rich zones in composites processing
title_sort experimental investigation on the formation of resin-rich zones in composites processing
url http://hdl.handle.net/20.500.11937/8766