Thermodynamic optimization of steady-flow industrial chemical processes

© 2018, The Author(s). Industrial steady-flow chemical processes are generally organised as a sequence of individually optimised operations. However, this may not achieve overall optimization since material (as recycle), heat and work transfers overall may not be well balanced. We introduce the idea...

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Main Authors: Glasser, Leslie, Fox, J., Hildebrandt, D., Glasser, D.
Format: Journal Article
Published: 2018
Online Access:http://hdl.handle.net/20.500.11937/74255
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author Glasser, Leslie
Fox, J.
Hildebrandt, D.
Glasser, D.
author_facet Glasser, Leslie
Fox, J.
Hildebrandt, D.
Glasser, D.
author_sort Glasser, Leslie
building Curtin Institutional Repository
collection Online Access
description © 2018, The Author(s). Industrial steady-flow chemical processes are generally organised as a sequence of individually optimised operations. However, this may not achieve overall optimization since material (as recycle), heat and work transfers overall may not be well balanced. We introduce the idea of a preliminary overall thermodynamic balance to produce a reversible process, with the objective of minimising, for both economic and environmental reasons, the quality and quantity of energy used. This balance may later require adjustment to account for the realities of available materials and equipment. For this purpose, we introduce (i) a Carnot temperature, TCarnot, by which a Carnot machine (an engine which can operate as either a heat pump or a turbine) can supply the required heat at the correct temperature for a process to operate reversibly, that is with least energy, and (ii) the GH Diagram on which Carnot temperature-based processes are plotted in ?G–?H space. We demonstrate the utility of this analysis by simple application to the Haber–Bosch process for ammonia synthesis and by a sequence of operations for the synthesis of methanol. We also briefly introduce the state function exergy, which uses the natural environment as the reference base for energy in place of pure elements under standard conditions.
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spelling curtin-20.500.11937-742552019-07-17T02:30:27Z Thermodynamic optimization of steady-flow industrial chemical processes Glasser, Leslie Fox, J. Hildebrandt, D. Glasser, D. © 2018, The Author(s). Industrial steady-flow chemical processes are generally organised as a sequence of individually optimised operations. However, this may not achieve overall optimization since material (as recycle), heat and work transfers overall may not be well balanced. We introduce the idea of a preliminary overall thermodynamic balance to produce a reversible process, with the objective of minimising, for both economic and environmental reasons, the quality and quantity of energy used. This balance may later require adjustment to account for the realities of available materials and equipment. For this purpose, we introduce (i) a Carnot temperature, TCarnot, by which a Carnot machine (an engine which can operate as either a heat pump or a turbine) can supply the required heat at the correct temperature for a process to operate reversibly, that is with least energy, and (ii) the GH Diagram on which Carnot temperature-based processes are plotted in ?G–?H space. We demonstrate the utility of this analysis by simple application to the Haber–Bosch process for ammonia synthesis and by a sequence of operations for the synthesis of methanol. We also briefly introduce the state function exergy, which uses the natural environment as the reference base for energy in place of pure elements under standard conditions. 2018 Journal Article http://hdl.handle.net/20.500.11937/74255 10.1007/s40090-018-0164-1 http://creativecommons.org/licenses/by/4.0/ fulltext
spellingShingle Glasser, Leslie
Fox, J.
Hildebrandt, D.
Glasser, D.
Thermodynamic optimization of steady-flow industrial chemical processes
title Thermodynamic optimization of steady-flow industrial chemical processes
title_full Thermodynamic optimization of steady-flow industrial chemical processes
title_fullStr Thermodynamic optimization of steady-flow industrial chemical processes
title_full_unstemmed Thermodynamic optimization of steady-flow industrial chemical processes
title_short Thermodynamic optimization of steady-flow industrial chemical processes
title_sort thermodynamic optimization of steady-flow industrial chemical processes
url http://hdl.handle.net/20.500.11937/74255