The costs of rework: insights from construction and opportunities for learning

© 2018, © 2018 Informa UK Limited, trading as Taylor & Francis Group. During the production of artefacts in construction, there is a likelihood for errors to be committed, which may need to be rectified so that they conform to defined contractual requirements and standards. In doing so, this i...

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Main Authors: Love, Peter, Smith, J., Ackermann, Fran, Irani, Z., Teo, Pauline
Format: Journal Article
Published: Taylor & Francis 2018
Online Access:http://purl.org/au-research/grants/arc/DP130103018
http://hdl.handle.net/20.500.11937/72898
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author Love, Peter
Smith, J.
Ackermann, Fran
Irani, Z.
Teo, Pauline
author_facet Love, Peter
Smith, J.
Ackermann, Fran
Irani, Z.
Teo, Pauline
author_sort Love, Peter
building Curtin Institutional Repository
collection Online Access
description © 2018, © 2018 Informa UK Limited, trading as Taylor & Francis Group. During the production of artefacts in construction, there is a likelihood for errors to be committed, which may need to be rectified so that they conform to defined contractual requirements and standards. In doing so, this initiates a process of rework, which is a problem that the industry has incessantly aimed to redress for decades with limited success. Rework is a ‘known-unknown’, but there remains a high degree of uncertainty about its costs. Such uncertainty occurs as there is a proclivity for the costs associated with rework to be largely ignored, concealed or considered to be normal function of operations. This paper presents the results from the first longitudinal and in-depth study of rework costs in construction. Based on a sample of 19,605 rework events derived from 346 construction projects delivered by a contractor between the years 2009 and 2015, it was revealed that their mean yearly profit over the period of analysis was reduced by a staggering 28%. In addition, 88 (0.45%) of the total 19,605 rework events accounted for 34% of the total costs that were incurred. The complete cost data for 98 of the 346 projects was made available, which enabled a mean rework cost of 0.39% of contract value to be determined. The research provides construction organizations with an improved understanding of the nature and likelihood of rework costs enabling them to move from a position of being a ‘known-unknown’ to becoming a ‘known-known’. Being able to ‘anticipate what might go wrong’ and ensure that risk management and controls are put in place throughout the construction process will contribute to their dynamic capability.
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spelling curtin-20.500.11937-728982023-06-07T03:35:39Z The costs of rework: insights from construction and opportunities for learning Love, Peter Smith, J. Ackermann, Fran Irani, Z. Teo, Pauline © 2018, © 2018 Informa UK Limited, trading as Taylor & Francis Group. During the production of artefacts in construction, there is a likelihood for errors to be committed, which may need to be rectified so that they conform to defined contractual requirements and standards. In doing so, this initiates a process of rework, which is a problem that the industry has incessantly aimed to redress for decades with limited success. Rework is a ‘known-unknown’, but there remains a high degree of uncertainty about its costs. Such uncertainty occurs as there is a proclivity for the costs associated with rework to be largely ignored, concealed or considered to be normal function of operations. This paper presents the results from the first longitudinal and in-depth study of rework costs in construction. Based on a sample of 19,605 rework events derived from 346 construction projects delivered by a contractor between the years 2009 and 2015, it was revealed that their mean yearly profit over the period of analysis was reduced by a staggering 28%. In addition, 88 (0.45%) of the total 19,605 rework events accounted for 34% of the total costs that were incurred. The complete cost data for 98 of the 346 projects was made available, which enabled a mean rework cost of 0.39% of contract value to be determined. The research provides construction organizations with an improved understanding of the nature and likelihood of rework costs enabling them to move from a position of being a ‘known-unknown’ to becoming a ‘known-known’. Being able to ‘anticipate what might go wrong’ and ensure that risk management and controls are put in place throughout the construction process will contribute to their dynamic capability. 2018 Journal Article http://hdl.handle.net/20.500.11937/72898 10.1080/09537287.2018.1513177 http://purl.org/au-research/grants/arc/DP130103018 Taylor & Francis fulltext
spellingShingle Love, Peter
Smith, J.
Ackermann, Fran
Irani, Z.
Teo, Pauline
The costs of rework: insights from construction and opportunities for learning
title The costs of rework: insights from construction and opportunities for learning
title_full The costs of rework: insights from construction and opportunities for learning
title_fullStr The costs of rework: insights from construction and opportunities for learning
title_full_unstemmed The costs of rework: insights from construction and opportunities for learning
title_short The costs of rework: insights from construction and opportunities for learning
title_sort costs of rework: insights from construction and opportunities for learning
url http://purl.org/au-research/grants/arc/DP130103018
http://hdl.handle.net/20.500.11937/72898