Selective laser melting of Al-12Si alloy: Enhanced densification via powder drying

Unlike conventional powder metallurgy techniques, selective laser melting (SLM) is characterised by its fully melting process and very high heating and cooling rates and little has been known about the influence of powder surface state on the SLM process. In this study, the influence of low temperat...

Full description

Bibliographic Details
Main Authors: Li, X., O'Donnell, Kane, Sercombe, T.
Format: Journal Article
Published: 2016
Online Access:http://hdl.handle.net/20.500.11937/59978
_version_ 1848760570706132992
author Li, X.
O'Donnell, Kane
Sercombe, T.
author_facet Li, X.
O'Donnell, Kane
Sercombe, T.
author_sort Li, X.
building Curtin Institutional Repository
collection Online Access
description Unlike conventional powder metallurgy techniques, selective laser melting (SLM) is characterised by its fully melting process and very high heating and cooling rates and little has been known about the influence of powder surface state on the SLM process. In this study, the influence of low temperature powder drying on the surface chemistry of Al-12Si powder and its subsequent effect on SLM was investigated in detail by means of an in-depth X-ray photoelectron spectroscopy. An enhanced densification (relative density =99%) was achieved in the dried Al-12Si powder compared to the as-received powder. This has been attributed to the modification of powder surface by removing a moisture skin during the drying process, which prevents the formation of deleterious oxide and hydroxide during SLM. This study provides important information for achieving high relative density in SLM fabricated metal components from a powder drying aspect.
first_indexed 2025-11-14T10:17:53Z
format Journal Article
id curtin-20.500.11937-59978
institution Curtin University Malaysia
institution_category Local University
last_indexed 2025-11-14T10:17:53Z
publishDate 2016
recordtype eprints
repository_type Digital Repository
spelling curtin-20.500.11937-599782018-07-27T01:35:25Z Selective laser melting of Al-12Si alloy: Enhanced densification via powder drying Li, X. O'Donnell, Kane Sercombe, T. Unlike conventional powder metallurgy techniques, selective laser melting (SLM) is characterised by its fully melting process and very high heating and cooling rates and little has been known about the influence of powder surface state on the SLM process. In this study, the influence of low temperature powder drying on the surface chemistry of Al-12Si powder and its subsequent effect on SLM was investigated in detail by means of an in-depth X-ray photoelectron spectroscopy. An enhanced densification (relative density =99%) was achieved in the dried Al-12Si powder compared to the as-received powder. This has been attributed to the modification of powder surface by removing a moisture skin during the drying process, which prevents the formation of deleterious oxide and hydroxide during SLM. This study provides important information for achieving high relative density in SLM fabricated metal components from a powder drying aspect. 2016 Journal Article http://hdl.handle.net/20.500.11937/59978 10.1016/j.addma.2016.01.003 restricted
spellingShingle Li, X.
O'Donnell, Kane
Sercombe, T.
Selective laser melting of Al-12Si alloy: Enhanced densification via powder drying
title Selective laser melting of Al-12Si alloy: Enhanced densification via powder drying
title_full Selective laser melting of Al-12Si alloy: Enhanced densification via powder drying
title_fullStr Selective laser melting of Al-12Si alloy: Enhanced densification via powder drying
title_full_unstemmed Selective laser melting of Al-12Si alloy: Enhanced densification via powder drying
title_short Selective laser melting of Al-12Si alloy: Enhanced densification via powder drying
title_sort selective laser melting of al-12si alloy: enhanced densification via powder drying
url http://hdl.handle.net/20.500.11937/59978