Comparison of dimensional accuracies of stereolithography and powder binder printing

This paper presents a comparative experimental investigation of the dimensional accuracies of two widely used rapid prototyping (RP) processes: stereolithography (SLA) and powder binder printing (PBP). Four replicates of a purpose-designed component using each RP process were fabricated, and the mea...

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Main Authors: Islam, Mohammad Nazrul, Gomer, Hayden, Sacks, S.
Format: Journal Article
Published: Springer 2017
Online Access:http://hdl.handle.net/20.500.11937/51801
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author Islam, Mohammad Nazrul
Gomer, Hayden
Sacks, S.
author_facet Islam, Mohammad Nazrul
Gomer, Hayden
Sacks, S.
author_sort Islam, Mohammad Nazrul
building Curtin Institutional Repository
collection Online Access
description This paper presents a comparative experimental investigation of the dimensional accuracies of two widely used rapid prototyping (RP) processes: stereolithography (SLA) and powder binder printing (PBP). Four replicates of a purpose-designed component using each RP process were fabricated, and the measurements of the internal and external features of all surfaces were performed using a general-purpose coordinate measurement machine. The results showed that in both cases, the main cause of dimensional variations was the volumetric change inherent in the process. The precision of SLA was far better than that of PBP. The dimensional accuracy of SLA was better in the z direction, whereas PBP produced better dimensional accuracy in the x–y plane. In both RP processes, the height error consisted of two components: constant error and cumulative error. The constant error component was equal to the datum surface error. SLA yielded an average datum surface error that was 68 % higher than in PBP. The height error of SLA improved with the increase in nominal height, whereas it deteriorated in PBP.
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spelling curtin-20.500.11937-518012017-09-13T16:11:54Z Comparison of dimensional accuracies of stereolithography and powder binder printing Islam, Mohammad Nazrul Gomer, Hayden Sacks, S. This paper presents a comparative experimental investigation of the dimensional accuracies of two widely used rapid prototyping (RP) processes: stereolithography (SLA) and powder binder printing (PBP). Four replicates of a purpose-designed component using each RP process were fabricated, and the measurements of the internal and external features of all surfaces were performed using a general-purpose coordinate measurement machine. The results showed that in both cases, the main cause of dimensional variations was the volumetric change inherent in the process. The precision of SLA was far better than that of PBP. The dimensional accuracy of SLA was better in the z direction, whereas PBP produced better dimensional accuracy in the x–y plane. In both RP processes, the height error consisted of two components: constant error and cumulative error. The constant error component was equal to the datum surface error. SLA yielded an average datum surface error that was 68 % higher than in PBP. The height error of SLA improved with the increase in nominal height, whereas it deteriorated in PBP. 2017 Journal Article http://hdl.handle.net/20.500.11937/51801 10.1007/s00170-016-8988-3 Springer fulltext
spellingShingle Islam, Mohammad Nazrul
Gomer, Hayden
Sacks, S.
Comparison of dimensional accuracies of stereolithography and powder binder printing
title Comparison of dimensional accuracies of stereolithography and powder binder printing
title_full Comparison of dimensional accuracies of stereolithography and powder binder printing
title_fullStr Comparison of dimensional accuracies of stereolithography and powder binder printing
title_full_unstemmed Comparison of dimensional accuracies of stereolithography and powder binder printing
title_short Comparison of dimensional accuracies of stereolithography and powder binder printing
title_sort comparison of dimensional accuracies of stereolithography and powder binder printing
url http://hdl.handle.net/20.500.11937/51801