Effect of cooling methods on dimensional accuracy and surface finish of a turned titanium part

In metal cutting, the choice of cooling method influences the deformation mechanism, which is related to the dimensional accuracy and surface finish of the parts. The deformation mechanism of titanium alloys under machining conditions is known to be very different from that of commonly used industri...

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Main Authors: Islam, Mohammad Nazrul, Anggono, J., Pramanik, Alokesh, Boswell, Brian
Format: Journal Article
Published: Springer 2013
Subjects:
Online Access:http://hdl.handle.net/20.500.11937/45338
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author Islam, Mohammad Nazrul
Anggono, J.
Pramanik, Alokesh
Boswell, Brian
author_facet Islam, Mohammad Nazrul
Anggono, J.
Pramanik, Alokesh
Boswell, Brian
author_sort Islam, Mohammad Nazrul
building Curtin Institutional Repository
collection Online Access
description In metal cutting, the choice of cooling method influences the deformation mechanism, which is related to the dimensional accuracy and surface finish of the parts. The deformation mechanism of titanium alloys under machining conditions is known to be very different from that of commonly used industrial materials. Therefore, the effect of cooling methods on dimensional accuracy and surface finish in machining titanium is of particular interest. This paper investigates experimentally and analytically the influence of cooling method and cutting parameters on two major dimensional accuracy characteristics of a turned titanium part—diameter error and circularity, and surface finish. Data were analyzed via three methods: traditional analysis, Pareto ANOVA, and Taguchi method. The findings indicate that the cooling method has significant effect on circularity error (contribution ratio 76.75 %), moderate effect on diameter error (contribution ratio 25.00 %), and negligible effect on surface finish (contribution ratio 0.16 %).
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spelling curtin-20.500.11937-453382019-02-19T05:35:17Z Effect of cooling methods on dimensional accuracy and surface finish of a turned titanium part Islam, Mohammad Nazrul Anggono, J. Pramanik, Alokesh Boswell, Brian Dry turning cryogenic cooling turning flood turning Pareto ANOVA Taguchi method titanium alloy In metal cutting, the choice of cooling method influences the deformation mechanism, which is related to the dimensional accuracy and surface finish of the parts. The deformation mechanism of titanium alloys under machining conditions is known to be very different from that of commonly used industrial materials. Therefore, the effect of cooling methods on dimensional accuracy and surface finish in machining titanium is of particular interest. This paper investigates experimentally and analytically the influence of cooling method and cutting parameters on two major dimensional accuracy characteristics of a turned titanium part—diameter error and circularity, and surface finish. Data were analyzed via three methods: traditional analysis, Pareto ANOVA, and Taguchi method. The findings indicate that the cooling method has significant effect on circularity error (contribution ratio 76.75 %), moderate effect on diameter error (contribution ratio 25.00 %), and negligible effect on surface finish (contribution ratio 0.16 %). 2013 Journal Article http://hdl.handle.net/20.500.11937/45338 10.1007/s00170-013-5223-3 Springer fulltext
spellingShingle Dry turning
cryogenic cooling turning
flood turning
Pareto ANOVA
Taguchi method
titanium alloy
Islam, Mohammad Nazrul
Anggono, J.
Pramanik, Alokesh
Boswell, Brian
Effect of cooling methods on dimensional accuracy and surface finish of a turned titanium part
title Effect of cooling methods on dimensional accuracy and surface finish of a turned titanium part
title_full Effect of cooling methods on dimensional accuracy and surface finish of a turned titanium part
title_fullStr Effect of cooling methods on dimensional accuracy and surface finish of a turned titanium part
title_full_unstemmed Effect of cooling methods on dimensional accuracy and surface finish of a turned titanium part
title_short Effect of cooling methods on dimensional accuracy and surface finish of a turned titanium part
title_sort effect of cooling methods on dimensional accuracy and surface finish of a turned titanium part
topic Dry turning
cryogenic cooling turning
flood turning
Pareto ANOVA
Taguchi method
titanium alloy
url http://hdl.handle.net/20.500.11937/45338