Leaching of a low-grade, copper-nickel sulfide ore. 1. Key parameters impacting on Cu recovery during column bioleaching

This study was prompted by the disparate recoveries of nickel (>70%) and copper (<20%) from a test heap of copper-nickel sulfide ore after about 200 days of leaching. Variables tested in bioleaching columns charged with a pyrrhotite-rich, chalcopyrite and pentlandite ore were acid pre-conditio...

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Main Authors: Watling, Helen, Elliot, A., Maley, Mark, Van Bronswijk, Wilhelm, Hunter, C.
Format: Journal Article
Published: Elsevier Science BV 2009
Subjects:
Online Access:http://hdl.handle.net/20.500.11937/38664
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author Watling, Helen
Elliot, A.
Maley, Mark
Van Bronswijk, Wilhelm
Hunter, C.
author_facet Watling, Helen
Elliot, A.
Maley, Mark
Van Bronswijk, Wilhelm
Hunter, C.
author_sort Watling, Helen
building Curtin Institutional Repository
collection Online Access
description This study was prompted by the disparate recoveries of nickel (>70%) and copper (<20%) from a test heap of copper-nickel sulfide ore after about 200 days of leaching. Variables tested in bioleaching columns charged with a pyrrhotite-rich, chalcopyrite and pentlandite ore were acid pre-conditioning, inoculation and aeration. The results indicated that the rapid reaction of pyrrhotite with acid created conditions that impacted directly and/or indirectly on copper recovery. Important reactions were hydrogen sulfide formation, high soluble iron concentrations and the formation of large amounts of elemental sulfur. It was hypothesized that copper loss, evidenced by copper re-distribution during passage through the ore, was mainly the result of reaction with hydrogen sulfide to form covellite, although this could not be confirmed by XRD analysis of leached residues. A layer of iron-oxy-hydroxy-sulfate 'scale' on particle surfaces encapsulated sulfide grains as well as elemental sulfur formed by the oxidation of pyrrhotite and was of sufficient depth and integrity to have hindered but not prevented leaching and bioleaching. Lack of aeration (oxygen, carbon dioxide) impacted on ferrous ion biooxidation and probably sulfur biooxidation. More extensive sulfur biooxidation to form acid might have lowered the solution pH and reduced the amount of scale formation, resulting in higher ferric ion concentrations and better chalcopyrite oxidation.
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institution Curtin University Malaysia
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publishDate 2009
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spelling curtin-20.500.11937-386642017-09-13T15:59:40Z Leaching of a low-grade, copper-nickel sulfide ore. 1. Key parameters impacting on Cu recovery during column bioleaching Watling, Helen Elliot, A. Maley, Mark Van Bronswijk, Wilhelm Hunter, C. Pentlandite Chalcopyrite bioleaching leaching pyrrhotite This study was prompted by the disparate recoveries of nickel (>70%) and copper (<20%) from a test heap of copper-nickel sulfide ore after about 200 days of leaching. Variables tested in bioleaching columns charged with a pyrrhotite-rich, chalcopyrite and pentlandite ore were acid pre-conditioning, inoculation and aeration. The results indicated that the rapid reaction of pyrrhotite with acid created conditions that impacted directly and/or indirectly on copper recovery. Important reactions were hydrogen sulfide formation, high soluble iron concentrations and the formation of large amounts of elemental sulfur. It was hypothesized that copper loss, evidenced by copper re-distribution during passage through the ore, was mainly the result of reaction with hydrogen sulfide to form covellite, although this could not be confirmed by XRD analysis of leached residues. A layer of iron-oxy-hydroxy-sulfate 'scale' on particle surfaces encapsulated sulfide grains as well as elemental sulfur formed by the oxidation of pyrrhotite and was of sufficient depth and integrity to have hindered but not prevented leaching and bioleaching. Lack of aeration (oxygen, carbon dioxide) impacted on ferrous ion biooxidation and probably sulfur biooxidation. More extensive sulfur biooxidation to form acid might have lowered the solution pH and reduced the amount of scale formation, resulting in higher ferric ion concentrations and better chalcopyrite oxidation. 2009 Journal Article http://hdl.handle.net/20.500.11937/38664 10.1016/j.hydromet.2009.03.006 Elsevier Science BV fulltext
spellingShingle Pentlandite
Chalcopyrite
bioleaching
leaching
pyrrhotite
Watling, Helen
Elliot, A.
Maley, Mark
Van Bronswijk, Wilhelm
Hunter, C.
Leaching of a low-grade, copper-nickel sulfide ore. 1. Key parameters impacting on Cu recovery during column bioleaching
title Leaching of a low-grade, copper-nickel sulfide ore. 1. Key parameters impacting on Cu recovery during column bioleaching
title_full Leaching of a low-grade, copper-nickel sulfide ore. 1. Key parameters impacting on Cu recovery during column bioleaching
title_fullStr Leaching of a low-grade, copper-nickel sulfide ore. 1. Key parameters impacting on Cu recovery during column bioleaching
title_full_unstemmed Leaching of a low-grade, copper-nickel sulfide ore. 1. Key parameters impacting on Cu recovery during column bioleaching
title_short Leaching of a low-grade, copper-nickel sulfide ore. 1. Key parameters impacting on Cu recovery during column bioleaching
title_sort leaching of a low-grade, copper-nickel sulfide ore. 1. key parameters impacting on cu recovery during column bioleaching
topic Pentlandite
Chalcopyrite
bioleaching
leaching
pyrrhotite
url http://hdl.handle.net/20.500.11937/38664