Fluid Flow Investigation through Small Turbodrill for Optimal Performance

Basic design methodology for a new small multistage Turbodrill (turbine down hole motor) optimized for small size Coiled Tube (CT) Turbodrilling system for deep hard rocks mineral exploration drilling is presented. Turbodrill is a type of axial turbomachinery which has multistage of stators and roto...

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Main Authors: Mokaramian, Amir, Rasouli, Vamegh, Cavanough, Gary
Format: Journal Article
Published: Canadian Center of Science and Education 2013
Subjects:
Online Access:http://hdl.handle.net/20.500.11937/3804
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author Mokaramian, Amir
Rasouli, Vamegh
Cavanough, Gary
author_facet Mokaramian, Amir
Rasouli, Vamegh
Cavanough, Gary
author_sort Mokaramian, Amir
building Curtin Institutional Repository
collection Online Access
description Basic design methodology for a new small multistage Turbodrill (turbine down hole motor) optimized for small size Coiled Tube (CT) Turbodrilling system for deep hard rocks mineral exploration drilling is presented. Turbodrill is a type of axial turbomachinery which has multistage of stators and rotors. It converts the hydraulic power provided by the drilling fluid (pumped from surface) to mechanical power through turbine motor. For the first time, new small diameter (5-6 cm OD) water Turbodrill with high optimum rotation speed of higher than 2,000 revolutions per minute (rpm) were designed through comprehensive numerical simulation analyses. The results of numerical simulations (Computational Fluid Dynamics (CFD)) for turbodrill stage performance analysis with asymmetric blade’s profiles on stator and rotor, with different flow rates and rotation speeds are reported. This follows by Fluid-Structural Interaction (FSI) analyses for this small size turbodrill in which the finite element analyses of the stresses are performed based on the pressure distributions calculated from the CFD modeling. As a result, based on the sensitivity analysis, optimum operational and design parameters are proposed for gaining the required rotation speed and torque for hard rocks drilling.
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institution Curtin University Malaysia
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publishDate 2013
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spelling curtin-20.500.11937-38042017-09-13T16:05:52Z Fluid Flow Investigation through Small Turbodrill for Optimal Performance Mokaramian, Amir Rasouli, Vamegh Cavanough, Gary hydraulic turbodrill Computational Fluid Dynamics (CFD) Coiled Tube (CT) drilling turbodrill design and performance turbine down hole motor numerical simulation Basic design methodology for a new small multistage Turbodrill (turbine down hole motor) optimized for small size Coiled Tube (CT) Turbodrilling system for deep hard rocks mineral exploration drilling is presented. Turbodrill is a type of axial turbomachinery which has multistage of stators and rotors. It converts the hydraulic power provided by the drilling fluid (pumped from surface) to mechanical power through turbine motor. For the first time, new small diameter (5-6 cm OD) water Turbodrill with high optimum rotation speed of higher than 2,000 revolutions per minute (rpm) were designed through comprehensive numerical simulation analyses. The results of numerical simulations (Computational Fluid Dynamics (CFD)) for turbodrill stage performance analysis with asymmetric blade’s profiles on stator and rotor, with different flow rates and rotation speeds are reported. This follows by Fluid-Structural Interaction (FSI) analyses for this small size turbodrill in which the finite element analyses of the stresses are performed based on the pressure distributions calculated from the CFD modeling. As a result, based on the sensitivity analysis, optimum operational and design parameters are proposed for gaining the required rotation speed and torque for hard rocks drilling. 2013 Journal Article http://hdl.handle.net/20.500.11937/3804 10.5539/mer.v3n1p1 Canadian Center of Science and Education fulltext
spellingShingle hydraulic turbodrill
Computational Fluid Dynamics (CFD)
Coiled Tube (CT) drilling
turbodrill design and performance
turbine down hole motor
numerical simulation
Mokaramian, Amir
Rasouli, Vamegh
Cavanough, Gary
Fluid Flow Investigation through Small Turbodrill for Optimal Performance
title Fluid Flow Investigation through Small Turbodrill for Optimal Performance
title_full Fluid Flow Investigation through Small Turbodrill for Optimal Performance
title_fullStr Fluid Flow Investigation through Small Turbodrill for Optimal Performance
title_full_unstemmed Fluid Flow Investigation through Small Turbodrill for Optimal Performance
title_short Fluid Flow Investigation through Small Turbodrill for Optimal Performance
title_sort fluid flow investigation through small turbodrill for optimal performance
topic hydraulic turbodrill
Computational Fluid Dynamics (CFD)
Coiled Tube (CT) drilling
turbodrill design and performance
turbine down hole motor
numerical simulation
url http://hdl.handle.net/20.500.11937/3804