A critical review on various corrosion testing and monitoring techniques

This paper presents a brief review of major corrosion testing and monitoring techniques including corrosion coupons, electrical resistance, electrical field signatures, ultrasonic tests, corrosion potential monitoring, polarisation resistance, electrochemical impedance spectroscopy, electrochemical...

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Main Authors: Tan, Yongjun, Lepkova, Katerina, Bailey, Stuart, Gubner, Rolf
Other Authors: David Nicholas
Format: Conference Paper
Published: Australian Corrosion Association 2009
Online Access:http://hdl.handle.net/20.500.11937/36185
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author Tan, Yongjun
Lepkova, Katerina
Bailey, Stuart
Gubner, Rolf
author2 David Nicholas
author_facet David Nicholas
Tan, Yongjun
Lepkova, Katerina
Bailey, Stuart
Gubner, Rolf
author_sort Tan, Yongjun
building Curtin Institutional Repository
collection Online Access
description This paper presents a brief review of major corrosion testing and monitoring techniques including corrosion coupons, electrical resistance, electrical field signatures, ultrasonic tests, corrosion potential monitoring, polarisation resistance, electrochemical impedance spectroscopy, electrochemical noise analysis and the wire beam electrode method. Particular focus is on the advantages and disadvantages of these techniques for localised corrosion monitoring in the oil and gas production environment. It is concluded that a major reason that leads to reporting of false corrosion rates and patterns is overlooking localised corrosion mechanisms and their changes with the extension of corrosion tests. Conventional electrochemical methods such as corrosion potential monitoring, polarisation resistance, electrochemical impedance spectroscopy have limitations in measuring localised corrosion. These limitations have to be overcome since surveys have shown that some 70-90% of all corrosion failures are related to localised corrosion. Electrochemical noise analysis and the wire beam electrode method are considered to be the only techniques that have potentials in monitoring localised corrosion. Combination of these two techniques has shown unique ability of not only detecting noise signatures and noise resistance, but also providing unprecedented spatial and temporal information on localised corrosion. Underdeposit corrosion testing is presented as a case to illustrate the importance and difficulties of simulating localised corrosion.
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format Conference Paper
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institution Curtin University Malaysia
institution_category Local University
last_indexed 2025-11-14T08:44:33Z
publishDate 2009
publisher Australian Corrosion Association
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spelling curtin-20.500.11937-361852017-01-30T13:54:13Z A critical review on various corrosion testing and monitoring techniques Tan, Yongjun Lepkova, Katerina Bailey, Stuart Gubner, Rolf David Nicholas This paper presents a brief review of major corrosion testing and monitoring techniques including corrosion coupons, electrical resistance, electrical field signatures, ultrasonic tests, corrosion potential monitoring, polarisation resistance, electrochemical impedance spectroscopy, electrochemical noise analysis and the wire beam electrode method. Particular focus is on the advantages and disadvantages of these techniques for localised corrosion monitoring in the oil and gas production environment. It is concluded that a major reason that leads to reporting of false corrosion rates and patterns is overlooking localised corrosion mechanisms and their changes with the extension of corrosion tests. Conventional electrochemical methods such as corrosion potential monitoring, polarisation resistance, electrochemical impedance spectroscopy have limitations in measuring localised corrosion. These limitations have to be overcome since surveys have shown that some 70-90% of all corrosion failures are related to localised corrosion. Electrochemical noise analysis and the wire beam electrode method are considered to be the only techniques that have potentials in monitoring localised corrosion. Combination of these two techniques has shown unique ability of not only detecting noise signatures and noise resistance, but also providing unprecedented spatial and temporal information on localised corrosion. Underdeposit corrosion testing is presented as a case to illustrate the importance and difficulties of simulating localised corrosion. 2009 Conference Paper http://hdl.handle.net/20.500.11937/36185 Australian Corrosion Association restricted
spellingShingle Tan, Yongjun
Lepkova, Katerina
Bailey, Stuart
Gubner, Rolf
A critical review on various corrosion testing and monitoring techniques
title A critical review on various corrosion testing and monitoring techniques
title_full A critical review on various corrosion testing and monitoring techniques
title_fullStr A critical review on various corrosion testing and monitoring techniques
title_full_unstemmed A critical review on various corrosion testing and monitoring techniques
title_short A critical review on various corrosion testing and monitoring techniques
title_sort critical review on various corrosion testing and monitoring techniques
url http://hdl.handle.net/20.500.11937/36185