Assessment of Options for Economic Processing of Preg-Robbing Gold Ores

One of the challenges facing the gold industry in the twenty-first century is the continuing need to identify new reserves of economically treatable ores. Discoveries of large, metallurgically simple orebodies are becoming increasingly rarer, forcing companies to investigate options for the processi...

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Main Authors: Dunne, R., Buda, K., Hill, M., Staunton, William, Wardell-Johnson, Greg, Tjandrawan, V.
Format: Journal Article
Published: Maney Publishers 2012
Subjects:
Online Access:http://hdl.handle.net/20.500.11937/33997
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author Dunne, R.
Buda, K.
Hill, M.
Staunton, William
Wardell-Johnson, Greg
Tjandrawan, V.
author_facet Dunne, R.
Buda, K.
Hill, M.
Staunton, William
Wardell-Johnson, Greg
Tjandrawan, V.
author_sort Dunne, R.
building Curtin Institutional Repository
collection Online Access
description One of the challenges facing the gold industry in the twenty-first century is the continuing need to identify new reserves of economically treatable ores. Discoveries of large, metallurgically simple orebodies are becoming increasingly rarer, forcing companies to investigate options for the processing of ores which may present recovery, economic and/or environmental issues, requiring innovative approaches to their treatment. Ores which contain naturally occurring carbonaceous material (‘preg-robbing ores’) is an example of one such ore type. Newmont’s Jundee operation contains zones of carbonaceous ore within the oxidised ore body. A program consisting of detailed laboratory work and extensive plant trials has been undertaken to assess the options of the processing of this material. Laboratory tests demonstrated the advantage of carbon-in-leach (CIL) over direct cyanide leaching and carbon-in-pulp (CIP) for treatment of these ores. The laboratory program identified several factors which would enhance overall gold recoveries when preg-robbing ore was being processed, including: keeping preg-robbing ore separate from non-graphitic ore, maximising gravity recovery and ensuring the plant operates in ‘pure’ CIL mode i.e. no leaching before first adsorption tank.Plant trials were undertaken to assess the economic sustainability of treating moderate preg-robbing ores through a modified gravity/leach/adsorption circuit. Results indicated that where good operational control of the circuit was maintained to ensure high gravity recovery, minimal leaching prior to carbon contact and maintenance of good, active carbon inventory, then acceptable and sustainable overall gold recoveries could be obtained. However, plant trials did not produce gold recovery as high as laboratory tests. Using these relatively simple plant modifications potentially allows a plant to treat ores with preg-robbing index (PRI) values up to 1. When PRI values rise to 1.3–1.6 leach recoveries can drop from >85 to <40%, indicating a more intensive approach may be required, including kerosene addition and higher carbon inventories and activities.
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spelling curtin-20.500.11937-339972018-03-29T09:08:00Z Assessment of Options for Economic Processing of Preg-Robbing Gold Ores Dunne, R. Buda, K. Hill, M. Staunton, William Wardell-Johnson, Greg Tjandrawan, V. Gold extraction Preg-robbing ores Plant Modification Mineral processing One of the challenges facing the gold industry in the twenty-first century is the continuing need to identify new reserves of economically treatable ores. Discoveries of large, metallurgically simple orebodies are becoming increasingly rarer, forcing companies to investigate options for the processing of ores which may present recovery, economic and/or environmental issues, requiring innovative approaches to their treatment. Ores which contain naturally occurring carbonaceous material (‘preg-robbing ores’) is an example of one such ore type. Newmont’s Jundee operation contains zones of carbonaceous ore within the oxidised ore body. A program consisting of detailed laboratory work and extensive plant trials has been undertaken to assess the options of the processing of this material. Laboratory tests demonstrated the advantage of carbon-in-leach (CIL) over direct cyanide leaching and carbon-in-pulp (CIP) for treatment of these ores. The laboratory program identified several factors which would enhance overall gold recoveries when preg-robbing ore was being processed, including: keeping preg-robbing ore separate from non-graphitic ore, maximising gravity recovery and ensuring the plant operates in ‘pure’ CIL mode i.e. no leaching before first adsorption tank.Plant trials were undertaken to assess the economic sustainability of treating moderate preg-robbing ores through a modified gravity/leach/adsorption circuit. Results indicated that where good operational control of the circuit was maintained to ensure high gravity recovery, minimal leaching prior to carbon contact and maintenance of good, active carbon inventory, then acceptable and sustainable overall gold recoveries could be obtained. However, plant trials did not produce gold recovery as high as laboratory tests. Using these relatively simple plant modifications potentially allows a plant to treat ores with preg-robbing index (PRI) values up to 1. When PRI values rise to 1.3–1.6 leach recoveries can drop from >85 to <40%, indicating a more intensive approach may be required, including kerosene addition and higher carbon inventories and activities. 2012 Journal Article http://hdl.handle.net/20.500.11937/33997 10.1179/1743285512Y.0000000019 Maney Publishers restricted
spellingShingle Gold extraction
Preg-robbing ores
Plant Modification
Mineral processing
Dunne, R.
Buda, K.
Hill, M.
Staunton, William
Wardell-Johnson, Greg
Tjandrawan, V.
Assessment of Options for Economic Processing of Preg-Robbing Gold Ores
title Assessment of Options for Economic Processing of Preg-Robbing Gold Ores
title_full Assessment of Options for Economic Processing of Preg-Robbing Gold Ores
title_fullStr Assessment of Options for Economic Processing of Preg-Robbing Gold Ores
title_full_unstemmed Assessment of Options for Economic Processing of Preg-Robbing Gold Ores
title_short Assessment of Options for Economic Processing of Preg-Robbing Gold Ores
title_sort assessment of options for economic processing of preg-robbing gold ores
topic Gold extraction
Preg-robbing ores
Plant Modification
Mineral processing
url http://hdl.handle.net/20.500.11937/33997