Towards electrode immersion control on lonmin's no 1 circular furnace

A control philosophy to be applied by Lonmin to maintain constant electrode immersion in their no. 1 circular smelting furnace is put forward. This control philosophy is facilitated though a combinationof thermodynamic models used to predict the slag composition and empirical correlations to estimat...

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Main Authors: Georgalli, G., Eksteen, Jacques, Bezuidenhout, R., van Beek, B., Goff, T.
Format: Journal Article
Published: Southern African Institute of Mining and Metallurgy 2008
Subjects:
Online Access:http://hdl.handle.net/20.500.11937/29948
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author Georgalli, G.
Eksteen, Jacques
Bezuidenhout, R.
van Beek, B.
Goff, T.
author_facet Georgalli, G.
Eksteen, Jacques
Bezuidenhout, R.
van Beek, B.
Goff, T.
author_sort Georgalli, G.
building Curtin Institutional Repository
collection Online Access
description A control philosophy to be applied by Lonmin to maintain constant electrode immersion in their no. 1 circular smelting furnace is put forward. This control philosophy is facilitated though a combinationof thermodynamic models used to predict the slag composition and empirical correlations to estimate the furnace geometric factor as well as the slag conductivity. The model can determine theoperating resistance setpoint required in order to maintain a desired electrode immersion as a function of the feeds to the furnace, slag level and temperature. If modifying the resistance setpoint cannotmaintain the desired immersion without moving out of the furnace P-V-I operating envelope, the model can be used to determine the amount of slag modifiers (silica or lime) required to shift the slagchemistry back into a region where the immersion can be controlled though resistance setpoint manipulation.
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format Journal Article
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institution Curtin University Malaysia
institution_category Local University
last_indexed 2025-11-14T08:16:43Z
publishDate 2008
publisher Southern African Institute of Mining and Metallurgy
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spelling curtin-20.500.11937-299482017-02-28T01:50:39Z Towards electrode immersion control on lonmin's no 1 circular furnace Georgalli, G. Eksteen, Jacques Bezuidenhout, R. van Beek, B. Goff, T. Slag chemistry Empirical correlations Smelting furnaces Slag compositions Thermodynamic model Geometric factors A control philosophy to be applied by Lonmin to maintain constant electrode immersion in their no. 1 circular smelting furnace is put forward. This control philosophy is facilitated though a combinationof thermodynamic models used to predict the slag composition and empirical correlations to estimate the furnace geometric factor as well as the slag conductivity. The model can determine theoperating resistance setpoint required in order to maintain a desired electrode immersion as a function of the feeds to the furnace, slag level and temperature. If modifying the resistance setpoint cannotmaintain the desired immersion without moving out of the furnace P-V-I operating envelope, the model can be used to determine the amount of slag modifiers (silica or lime) required to shift the slagchemistry back into a region where the immersion can be controlled though resistance setpoint manipulation. 2008 Journal Article http://hdl.handle.net/20.500.11937/29948 Southern African Institute of Mining and Metallurgy restricted
spellingShingle Slag chemistry
Empirical correlations
Smelting furnaces
Slag compositions
Thermodynamic model
Geometric factors
Georgalli, G.
Eksteen, Jacques
Bezuidenhout, R.
van Beek, B.
Goff, T.
Towards electrode immersion control on lonmin's no 1 circular furnace
title Towards electrode immersion control on lonmin's no 1 circular furnace
title_full Towards electrode immersion control on lonmin's no 1 circular furnace
title_fullStr Towards electrode immersion control on lonmin's no 1 circular furnace
title_full_unstemmed Towards electrode immersion control on lonmin's no 1 circular furnace
title_short Towards electrode immersion control on lonmin's no 1 circular furnace
title_sort towards electrode immersion control on lonmin's no 1 circular furnace
topic Slag chemistry
Empirical correlations
Smelting furnaces
Slag compositions
Thermodynamic model
Geometric factors
url http://hdl.handle.net/20.500.11937/29948