Formation of Resin-Rich Zones in Composites Processing

Resin-rich zones are a common phenomenon in liquid composite molding processes. These resin-rich zones cause unwanted residual stress and deformation, and part-to-part variation, and thus they need to be studied in the design of composite structures. An experimental study on the formation of resin-r...

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Main Authors: Dong, Chensong, Tsai, Tze
Format: Journal Article
Published: Trans Tech Publications Inc 2010
Online Access:http://hdl.handle.net/20.500.11937/28843
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author Dong, Chensong
Tsai, Tze
author_facet Dong, Chensong
Tsai, Tze
author_sort Dong, Chensong
building Curtin Institutional Repository
collection Online Access
description Resin-rich zones are a common phenomenon in liquid composite molding processes. These resin-rich zones cause unwanted residual stress and deformation, and part-to-part variation, and thus they need to be studied in the design of composite structures. An experimental study on the formation of resin-rich zones in angled composite parts is presented in this paper. Two open-channel mold sets were designed and fabricated. Fiber preforms were loaded into these molds and the gaps formed were visually inspected by a microscope. The influences of corner radius, fiber volume fraction, enclosed angle, and stacking sequence were investigated, and significant factors affecting gap thickness were identified by Design of Experiments (DOE). It can be concluded from the experimental results that: 1) Fiber volume fraction is the most significant factor affecting gap thickness. Gap thickness is inversely proportional to fiber volume fraction; 2) Gap thickness is inversely proportional to radius; 3) The gap thickness of unidirectional preforms is larger than that of the cross-ply preforms.
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publishDate 2010
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spelling curtin-20.500.11937-288432018-09-06T01:22:36Z Formation of Resin-Rich Zones in Composites Processing Dong, Chensong Tsai, Tze Resin-rich zones are a common phenomenon in liquid composite molding processes. These resin-rich zones cause unwanted residual stress and deformation, and part-to-part variation, and thus they need to be studied in the design of composite structures. An experimental study on the formation of resin-rich zones in angled composite parts is presented in this paper. Two open-channel mold sets were designed and fabricated. Fiber preforms were loaded into these molds and the gaps formed were visually inspected by a microscope. The influences of corner radius, fiber volume fraction, enclosed angle, and stacking sequence were investigated, and significant factors affecting gap thickness were identified by Design of Experiments (DOE). It can be concluded from the experimental results that: 1) Fiber volume fraction is the most significant factor affecting gap thickness. Gap thickness is inversely proportional to fiber volume fraction; 2) Gap thickness is inversely proportional to radius; 3) The gap thickness of unidirectional preforms is larger than that of the cross-ply preforms. 2010 Journal Article http://hdl.handle.net/20.500.11937/28843 Trans Tech Publications Inc fulltext
spellingShingle Dong, Chensong
Tsai, Tze
Formation of Resin-Rich Zones in Composites Processing
title Formation of Resin-Rich Zones in Composites Processing
title_full Formation of Resin-Rich Zones in Composites Processing
title_fullStr Formation of Resin-Rich Zones in Composites Processing
title_full_unstemmed Formation of Resin-Rich Zones in Composites Processing
title_short Formation of Resin-Rich Zones in Composites Processing
title_sort formation of resin-rich zones in composites processing
url http://hdl.handle.net/20.500.11937/28843