Fundamental Issues in Self-Excited Chatter in Grinding

The modelling of chatter in grinding is more complex than for metal cutting. This is because the number of parameters that influence the onset of chatter in grinding is daunting. Also, unlike metal cutting, the growth of chatter in grinding may take a significant time and so growth rates are also im...

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Main Authors: Entwistle, Rodney, Stone, Brian
Format: Journal Article
Published: Editorial Institution of the Wroclaw Board of Scientific Technical Societies Federation NOT 2013
Subjects:
Online Access:http://www.not.pl/wydawnictwo/2013JOM/V3/2_ENTWISTLE.pdf
http://hdl.handle.net/20.500.11937/26484
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author Entwistle, Rodney
Stone, Brian
author_facet Entwistle, Rodney
Stone, Brian
author_sort Entwistle, Rodney
building Curtin Institutional Repository
collection Online Access
description The modelling of chatter in grinding is more complex than for metal cutting. This is because the number of parameters that influence the onset of chatter in grinding is daunting. Also, unlike metal cutting, the growth of chatter in grinding may take a significant time and so growth rates are also important. Initially the modelling of grinding chatter was simply an extension of that already developed for metal cutting. However this was soon found to be inadequate and the models were increased in complexity to include improved grinding force models, the contact stiffness of the wheel and regeneration of surface waves on both the work and wheel. Some solutions to chatter in grinding were also proposed. Most notably these included the use of varying speed and flexible grinding wheels. This position paper re-visits the almost universal assumption that grinding chatter is always regenerative. It is shown that a grinding force model for oscillating conditions, that has been experimentally confirmed, indicates that both torsional vibration and non-regeneration need to be considered. The consequences for current methods of chatter elimination are discussed.
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spelling curtin-20.500.11937-264842017-01-30T12:53:42Z Fundamental Issues in Self-Excited Chatter in Grinding Entwistle, Rodney Stone, Brian growth rates grinding forces - stability chart non-regenerative torsional vibration contact stiffness - double regeneration flexible wheel grinding chatter The modelling of chatter in grinding is more complex than for metal cutting. This is because the number of parameters that influence the onset of chatter in grinding is daunting. Also, unlike metal cutting, the growth of chatter in grinding may take a significant time and so growth rates are also important. Initially the modelling of grinding chatter was simply an extension of that already developed for metal cutting. However this was soon found to be inadequate and the models were increased in complexity to include improved grinding force models, the contact stiffness of the wheel and regeneration of surface waves on both the work and wheel. Some solutions to chatter in grinding were also proposed. Most notably these included the use of varying speed and flexible grinding wheels. This position paper re-visits the almost universal assumption that grinding chatter is always regenerative. It is shown that a grinding force model for oscillating conditions, that has been experimentally confirmed, indicates that both torsional vibration and non-regeneration need to be considered. The consequences for current methods of chatter elimination are discussed. 2013 Journal Article http://hdl.handle.net/20.500.11937/26484 http://www.not.pl/wydawnictwo/2013JOM/V3/2_ENTWISTLE.pdf Editorial Institution of the Wroclaw Board of Scientific Technical Societies Federation NOT restricted
spellingShingle growth rates
grinding forces
- stability chart
non-regenerative
torsional vibration
contact stiffness
- double regeneration
flexible wheel
grinding
chatter
Entwistle, Rodney
Stone, Brian
Fundamental Issues in Self-Excited Chatter in Grinding
title Fundamental Issues in Self-Excited Chatter in Grinding
title_full Fundamental Issues in Self-Excited Chatter in Grinding
title_fullStr Fundamental Issues in Self-Excited Chatter in Grinding
title_full_unstemmed Fundamental Issues in Self-Excited Chatter in Grinding
title_short Fundamental Issues in Self-Excited Chatter in Grinding
title_sort fundamental issues in self-excited chatter in grinding
topic growth rates
grinding forces
- stability chart
non-regenerative
torsional vibration
contact stiffness
- double regeneration
flexible wheel
grinding
chatter
url http://www.not.pl/wydawnictwo/2013JOM/V3/2_ENTWISTLE.pdf
http://hdl.handle.net/20.500.11937/26484