Tool wear analysis in end milling of advanced ceramics with TiAlN and TiN coated carbide inserts

Advanced ceramic materials are difficult to machine by conventional methods due to the brittle nature and high hardness. The appropriate selection of cutting tool and cutting conditions may help to improve machinability by endmilling. Performance of TiAlN and TiN coated carbide tool insert in end mi...

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Main Authors: Moola, Mohan, Gorin, A., Abou-El-Hossein, K., Debnath, Sujan, Ali, M., Maleque, M.
Format: Journal Article
Published: Trans Tech Publications, Switzerland 2012
Subjects:
Online Access:http://hdl.handle.net/20.500.11937/20136
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author Moola, Mohan
Gorin, A.
Abou-El-Hossein, K.
Debnath, Sujan
Ali, M.
Maleque, M.
author_facet Moola, Mohan
Gorin, A.
Abou-El-Hossein, K.
Debnath, Sujan
Ali, M.
Maleque, M.
author_sort Moola, Mohan
building Curtin Institutional Repository
collection Online Access
description Advanced ceramic materials are difficult to machine by conventional methods due to the brittle nature and high hardness. The appropriate selection of cutting tool and cutting conditions may help to improve machinability by endmilling. Performance of TiAlN and TiN coated carbide tool insert in end milling of machinable glass ceramic has been investigated. Several dry cutting tests were performed to select the optimum cutting parameters for the endmilling in order to obtain better tool life. In this work, a study was carried out on the influence of cutting speed, feed rate and axial depth of cut on tool wear. The technique of design of experiments (DOE) was used for the planning and analysis of the experiments. Tool wear prediction model was developed using Response surface methodology. The results indicate that tool wear increased with increasing the cutting speed and axial depth of cut. Effect of feed rate is not much significant on selected range of cutting condition.
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institution Curtin University Malaysia
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publishDate 2012
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spelling curtin-20.500.11937-201362017-09-13T15:58:57Z Tool wear analysis in end milling of advanced ceramics with TiAlN and TiN coated carbide inserts Moola, Mohan Gorin, A. Abou-El-Hossein, K. Debnath, Sujan Ali, M. Maleque, M. tool wear end milling advanced ceramics Advanced ceramic materials are difficult to machine by conventional methods due to the brittle nature and high hardness. The appropriate selection of cutting tool and cutting conditions may help to improve machinability by endmilling. Performance of TiAlN and TiN coated carbide tool insert in end milling of machinable glass ceramic has been investigated. Several dry cutting tests were performed to select the optimum cutting parameters for the endmilling in order to obtain better tool life. In this work, a study was carried out on the influence of cutting speed, feed rate and axial depth of cut on tool wear. The technique of design of experiments (DOE) was used for the planning and analysis of the experiments. Tool wear prediction model was developed using Response surface methodology. The results indicate that tool wear increased with increasing the cutting speed and axial depth of cut. Effect of feed rate is not much significant on selected range of cutting condition. 2012 Journal Article http://hdl.handle.net/20.500.11937/20136 10.4028/www.scientific.net/AMR.576.76 Trans Tech Publications, Switzerland restricted
spellingShingle tool wear
end milling
advanced ceramics
Moola, Mohan
Gorin, A.
Abou-El-Hossein, K.
Debnath, Sujan
Ali, M.
Maleque, M.
Tool wear analysis in end milling of advanced ceramics with TiAlN and TiN coated carbide inserts
title Tool wear analysis in end milling of advanced ceramics with TiAlN and TiN coated carbide inserts
title_full Tool wear analysis in end milling of advanced ceramics with TiAlN and TiN coated carbide inserts
title_fullStr Tool wear analysis in end milling of advanced ceramics with TiAlN and TiN coated carbide inserts
title_full_unstemmed Tool wear analysis in end milling of advanced ceramics with TiAlN and TiN coated carbide inserts
title_short Tool wear analysis in end milling of advanced ceramics with TiAlN and TiN coated carbide inserts
title_sort tool wear analysis in end milling of advanced ceramics with tialn and tin coated carbide inserts
topic tool wear
end milling
advanced ceramics
url http://hdl.handle.net/20.500.11937/20136