Model development for the formation of resin-rich zones in composites processing

Resin-rich zones are a common phenomenon in liquid composite molding processes causing unwanted residual stress and deformation. They are normally caused by the gaps between the fiber preform and the internal mold surface due to mold closure. Because resin-rich zones are difficult to control, they c...

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Main Author: Dong, Jonathan
Format: Journal Article
Published: Pergamon 2011
Online Access:http://hdl.handle.net/20.500.11937/11284
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author Dong, Jonathan
author_facet Dong, Jonathan
author_sort Dong, Jonathan
building Curtin Institutional Repository
collection Online Access
description Resin-rich zones are a common phenomenon in liquid composite molding processes causing unwanted residual stress and deformation. They are normally caused by the gaps between the fiber preform and the internal mold surface due to mold closure. Because resin-rich zones are difficult to control, they cause part-to-part variations. Thus, resin-rich zones need to be studied in the design of composite structures. A model for predicting the formation of resin-rich zones in angled composite parts is presented in this paper. The functional relationship between gap thickness and radius, enclosed angle and fiber preform stiffness is derived by simple mechanics. The data from the experiments conducted using two open-channel molds were fit to two regression models for 0° unidirectional and cross-ply preforms, respectively. These models were validated against experimental data which shown in most cases, the relative difference of the model and the experimental data is within 20%. However, large difference is noticed in some cases.
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spelling curtin-20.500.11937-112842017-09-13T14:54:24Z Model development for the formation of resin-rich zones in composites processing Dong, Jonathan Resin-rich zones are a common phenomenon in liquid composite molding processes causing unwanted residual stress and deformation. They are normally caused by the gaps between the fiber preform and the internal mold surface due to mold closure. Because resin-rich zones are difficult to control, they cause part-to-part variations. Thus, resin-rich zones need to be studied in the design of composite structures. A model for predicting the formation of resin-rich zones in angled composite parts is presented in this paper. The functional relationship between gap thickness and radius, enclosed angle and fiber preform stiffness is derived by simple mechanics. The data from the experiments conducted using two open-channel molds were fit to two regression models for 0° unidirectional and cross-ply preforms, respectively. These models were validated against experimental data which shown in most cases, the relative difference of the model and the experimental data is within 20%. However, large difference is noticed in some cases. 2011 Journal Article http://hdl.handle.net/20.500.11937/11284 10.1016/j.compositesa.2010.12.017 Pergamon restricted
spellingShingle Dong, Jonathan
Model development for the formation of resin-rich zones in composites processing
title Model development for the formation of resin-rich zones in composites processing
title_full Model development for the formation of resin-rich zones in composites processing
title_fullStr Model development for the formation of resin-rich zones in composites processing
title_full_unstemmed Model development for the formation of resin-rich zones in composites processing
title_short Model development for the formation of resin-rich zones in composites processing
title_sort model development for the formation of resin-rich zones in composites processing
url http://hdl.handle.net/20.500.11937/11284