Galvanic Corrosion of Carbon Steel in Carbon Dioxide Caused by Magnetite Paper Number 3092

Complex environments in oil and gas production systems often result in the deposition of various corrosion product scales on the carbon steel surface. It is not widely recognized that many iron corrosion products, particularly magnetite, are nonmetallic semiconductors that furnish galvanic coupling...

Full description

Bibliographic Details
Main Authors: Chan, E., John, Doug, Bailey, Stuart, Kinsella, Brian
Other Authors: Bruce Miglin
Format: Conference Paper
Published: NACE International 2008
Subjects:
Online Access:http://hdl.handle.net/20.500.11937/10192
_version_ 1848746164717879296
author Chan, E.
John, Doug
Bailey, Stuart
Kinsella, Brian
author2 Bruce Miglin
author_facet Bruce Miglin
Chan, E.
John, Doug
Bailey, Stuart
Kinsella, Brian
author_sort Chan, E.
building Curtin Institutional Repository
collection Online Access
description Complex environments in oil and gas production systems often result in the deposition of various corrosion product scales on the carbon steel surface. It is not widely recognized that many iron corrosion products, particularly magnetite, are nonmetallic semiconductors that furnish galvanic coupling to their base metal, resulting in galvanic corrosion. Laser Raman spectroscopy is a very powerful analysis technique that has been applied to identify iron oxides/hydroxides such as magnetite (Fe3O4), hematite (Fe2O3), goethite (a-FeOOH) and lepidocrocite (?-FeOOH) based on the unique Raman spectral band.A galvanic couple of magnetite with mild steel was investigated under a carbon dioxide atmosphere, and this indeed demonstrated galvanic corrosion of the steel. The effects of carbon dioxide partial pressure, solution pH and cathode to anode surface area ratio of the magnetite/mild steel couple were studied and all of these factors were found to have a significant effect on the galvanic corrosion rate.The presence of magnetite scale may explain the high localised corrosion rates experienced in some oil production lines operating at low partial pressures of CO2 and environments normally considered non-corrosive. Corrosion inhibitors with high inhibition efficiency in carbon dioxide corrosion of mild steel were tested, and were found not to be as effective in galvanic corrosion control. An understanding of the electrochemistry and chemistry of the corrosion products will be the key to resolve this problem.
first_indexed 2025-11-14T06:28:54Z
format Conference Paper
id curtin-20.500.11937-10192
institution Curtin University Malaysia
institution_category Local University
last_indexed 2025-11-14T06:28:54Z
publishDate 2008
publisher NACE International
recordtype eprints
repository_type Digital Repository
spelling curtin-20.500.11937-101922017-01-30T11:17:21Z Galvanic Corrosion of Carbon Steel in Carbon Dioxide Caused by Magnetite Paper Number 3092 Chan, E. John, Doug Bailey, Stuart Kinsella, Brian Bruce Miglin Raman spectroscopy iron oxides corrosion product scale Galvanic corrosion magnetite Complex environments in oil and gas production systems often result in the deposition of various corrosion product scales on the carbon steel surface. It is not widely recognized that many iron corrosion products, particularly magnetite, are nonmetallic semiconductors that furnish galvanic coupling to their base metal, resulting in galvanic corrosion. Laser Raman spectroscopy is a very powerful analysis technique that has been applied to identify iron oxides/hydroxides such as magnetite (Fe3O4), hematite (Fe2O3), goethite (a-FeOOH) and lepidocrocite (?-FeOOH) based on the unique Raman spectral band.A galvanic couple of magnetite with mild steel was investigated under a carbon dioxide atmosphere, and this indeed demonstrated galvanic corrosion of the steel. The effects of carbon dioxide partial pressure, solution pH and cathode to anode surface area ratio of the magnetite/mild steel couple were studied and all of these factors were found to have a significant effect on the galvanic corrosion rate.The presence of magnetite scale may explain the high localised corrosion rates experienced in some oil production lines operating at low partial pressures of CO2 and environments normally considered non-corrosive. Corrosion inhibitors with high inhibition efficiency in carbon dioxide corrosion of mild steel were tested, and were found not to be as effective in galvanic corrosion control. An understanding of the electrochemistry and chemistry of the corrosion products will be the key to resolve this problem. 2008 Conference Paper http://hdl.handle.net/20.500.11937/10192 NACE International restricted
spellingShingle Raman spectroscopy
iron oxides
corrosion product scale
Galvanic corrosion
magnetite
Chan, E.
John, Doug
Bailey, Stuart
Kinsella, Brian
Galvanic Corrosion of Carbon Steel in Carbon Dioxide Caused by Magnetite Paper Number 3092
title Galvanic Corrosion of Carbon Steel in Carbon Dioxide Caused by Magnetite Paper Number 3092
title_full Galvanic Corrosion of Carbon Steel in Carbon Dioxide Caused by Magnetite Paper Number 3092
title_fullStr Galvanic Corrosion of Carbon Steel in Carbon Dioxide Caused by Magnetite Paper Number 3092
title_full_unstemmed Galvanic Corrosion of Carbon Steel in Carbon Dioxide Caused by Magnetite Paper Number 3092
title_short Galvanic Corrosion of Carbon Steel in Carbon Dioxide Caused by Magnetite Paper Number 3092
title_sort galvanic corrosion of carbon steel in carbon dioxide caused by magnetite paper number 3092
topic Raman spectroscopy
iron oxides
corrosion product scale
Galvanic corrosion
magnetite
url http://hdl.handle.net/20.500.11937/10192