Chapter 1: Metals and Alloys, Materials Processing Technologies (Down Milling Cutting Parameters Optimization Utilizing the Two Level Full Factorial Design Approach)

Bibliographic Details
Format: Restricted Document
_version_ 1860799871777243136
building INTELEK Repository
collection Online Access
collectionurl https://intelek.unisza.edu.my/intelek/pages/search.php?search=!collection407072
date 2018-04-04 18:01:57
format Restricted Document
id 7730
institution UniSZA
originalfilename 3452-01-FH05-FRIT-18-15245.pdf
person Saiful Bahri Mohamed
recordtype oai_dc
resourceurl https://intelek.unisza.edu.my/intelek/pages/view.php?ref=7730
spelling 7730 https://intelek.unisza.edu.my/intelek/pages/view.php?ref=7730 https://intelek.unisza.edu.my/intelek/pages/search.php?search=!collection407072 Restricted Document Book Chapter application/pdf 6 1.6 Adobe Acrobat Pro DC 20 Paper Capture Plug-in Saiful Bahri Mohamed 2018-04-04 18:01:57 3452-01-FH05-FRIT-18-15245.pdf UniSZA Private Access Chapter 1: Metals and Alloys, Materials Processing Technologies (Down Milling Cutting Parameters Optimization Utilizing the Two Level Full Factorial Design Approach) The directing of feeding the work piece and cutter rotation determines the type of machining mode either it is up milling or down milling. Each of this machining mode affects the quality of machined surface produced. This paper described the experimental design of won milling operation on a stack of multIdirectional CFRP/AI2024. There cutting paarmeter were considered namely, spindle speed (N), feed rate (fr) and depth of cut (dc). Two level full factorial design was utilized to plan systematic experimental methodology. Th analysis of variance (ANOVA) was used to analyse the influence and the interaction factors associated to surface quality. The results show that the depth of cut is the most significant factor for AI2024 and for CFRP the spindle speed and feed rate are significant. Surface roughness if CFRP is found to be at 0.594 um at the setting of N=117650 RPM,FR=750 mm/min and dc=0.255mm. Meanwhile for AI2024 the surface roughness is found to be at 0.32um. The validation test showed average deviation of predicted to actual value surface roughness is 3.11% for CFRP and 3.43% for AI2024. Trans Tech Publications Ltd, Switzerland Trans Tech Publications Ltd, Switzerland 57-64 Materials Science and Nanotechnology II
spellingShingle Chapter 1: Metals and Alloys, Materials Processing Technologies (Down Milling Cutting Parameters Optimization Utilizing the Two Level Full Factorial Design Approach)
summary The directing of feeding the work piece and cutter rotation determines the type of machining mode either it is up milling or down milling. Each of this machining mode affects the quality of machined surface produced. This paper described the experimental design of won milling operation on a stack of multIdirectional CFRP/AI2024. There cutting paarmeter were considered namely, spindle speed (N), feed rate (fr) and depth of cut (dc). Two level full factorial design was utilized to plan systematic experimental methodology. Th analysis of variance (ANOVA) was used to analyse the influence and the interaction factors associated to surface quality. The results show that the depth of cut is the most significant factor for AI2024 and for CFRP the spindle speed and feed rate are significant. Surface roughness if CFRP is found to be at 0.594 um at the setting of N=117650 RPM,FR=750 mm/min and dc=0.255mm. Meanwhile for AI2024 the surface roughness is found to be at 0.32um. The validation test showed average deviation of predicted to actual value surface roughness is 3.11% for CFRP and 3.43% for AI2024.
title Chapter 1: Metals and Alloys, Materials Processing Technologies (Down Milling Cutting Parameters Optimization Utilizing the Two Level Full Factorial Design Approach)
title_full Chapter 1: Metals and Alloys, Materials Processing Technologies (Down Milling Cutting Parameters Optimization Utilizing the Two Level Full Factorial Design Approach)
title_fullStr Chapter 1: Metals and Alloys, Materials Processing Technologies (Down Milling Cutting Parameters Optimization Utilizing the Two Level Full Factorial Design Approach)
title_full_unstemmed Chapter 1: Metals and Alloys, Materials Processing Technologies (Down Milling Cutting Parameters Optimization Utilizing the Two Level Full Factorial Design Approach)
title_short Chapter 1: Metals and Alloys, Materials Processing Technologies (Down Milling Cutting Parameters Optimization Utilizing the Two Level Full Factorial Design Approach)
title_sort chapter 1: metals and alloys, materials processing technologies (down milling cutting parameters optimization utilizing the two level full factorial design approach)