Prediction Model of Iron Ore Pellet Ambient Strength and Sensitivity Analysis on the Influence Factors

The Ambient Compressive Strength (CS) of pellets, influenced by several factors, is regarded as a criterion to assess pellets during metallurgical processes. A prediction model based on Artificial Neural Network (ANN) was proposed in order to provide a reliable and economic control strategy for CS i...

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Main Authors: Qiangjian Gao, Yingyi Zhang, Xin Jiang, Haiyan Zheng, Fengman Shen
Format: Article
Language:English
Published: MDPI AG 2018-07-01
Series:Metals
Subjects:
Online Access:http://www.mdpi.com/2075-4701/8/8/593
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spelling doaj-art-0ab65b5158b2488e8a632b645cdd5d8e2018-08-22T08:03:03ZengMDPI AGMetals2075-47012018-07-018859310.3390/met8080593met8080593Prediction Model of Iron Ore Pellet Ambient Strength and Sensitivity Analysis on the Influence FactorsQiangjian Gao0Yingyi Zhang1Xin Jiang2Haiyan Zheng3Fengman Shen4School of Metallurgy, Northeastern University, Shenyang 110819, ChinaSchool of Metallurgical Engineering, Anhui University of Technology, Ma’anshan 243002, ChinaSchool of Metallurgy, Northeastern University, Shenyang 110819, ChinaSchool of Metallurgy, Northeastern University, Shenyang 110819, ChinaSchool of Metallurgy, Northeastern University, Shenyang 110819, ChinaThe Ambient Compressive Strength (CS) of pellets, influenced by several factors, is regarded as a criterion to assess pellets during metallurgical processes. A prediction model based on Artificial Neural Network (ANN) was proposed in order to provide a reliable and economic control strategy for CS in pellet production and to forecast and control pellet CS. The dimensionality of 19 influence factors of CS was considered and reduced by Principal Component Analysis (PCA). The PCA variables were then used as the input variables for the Back Propagation (BP) neural network, which was upgraded by Genetic Algorithm (GA), with CS as the output variable. After training and testing with production data, the PCA-GA-BP neural network was established. Additionally, the sensitivity analysis of input variables was calculated to obtain a detailed influence on pellet CS. It has been found that prediction accuracy of the PCA-GA-BP network mentioned here is 96.4%, indicating that the ANN network is effective to predict CS in the pelletizing process.http://www.mdpi.com/2075-4701/8/8/593iron ore pelletscompressive strength (CS)prediction modelartificial neural networkprincipal component analysis
institution Open Data Bank
collection Open Access Journals
building Directory of Open Access Journals
language English
format Article
author Qiangjian Gao
Yingyi Zhang
Xin Jiang
Haiyan Zheng
Fengman Shen
spellingShingle Qiangjian Gao
Yingyi Zhang
Xin Jiang
Haiyan Zheng
Fengman Shen
Prediction Model of Iron Ore Pellet Ambient Strength and Sensitivity Analysis on the Influence Factors
Metals
iron ore pellets
compressive strength (CS)
prediction model
artificial neural network
principal component analysis
author_facet Qiangjian Gao
Yingyi Zhang
Xin Jiang
Haiyan Zheng
Fengman Shen
author_sort Qiangjian Gao
title Prediction Model of Iron Ore Pellet Ambient Strength and Sensitivity Analysis on the Influence Factors
title_short Prediction Model of Iron Ore Pellet Ambient Strength and Sensitivity Analysis on the Influence Factors
title_full Prediction Model of Iron Ore Pellet Ambient Strength and Sensitivity Analysis on the Influence Factors
title_fullStr Prediction Model of Iron Ore Pellet Ambient Strength and Sensitivity Analysis on the Influence Factors
title_full_unstemmed Prediction Model of Iron Ore Pellet Ambient Strength and Sensitivity Analysis on the Influence Factors
title_sort prediction model of iron ore pellet ambient strength and sensitivity analysis on the influence factors
publisher MDPI AG
series Metals
issn 2075-4701
publishDate 2018-07-01
description The Ambient Compressive Strength (CS) of pellets, influenced by several factors, is regarded as a criterion to assess pellets during metallurgical processes. A prediction model based on Artificial Neural Network (ANN) was proposed in order to provide a reliable and economic control strategy for CS in pellet production and to forecast and control pellet CS. The dimensionality of 19 influence factors of CS was considered and reduced by Principal Component Analysis (PCA). The PCA variables were then used as the input variables for the Back Propagation (BP) neural network, which was upgraded by Genetic Algorithm (GA), with CS as the output variable. After training and testing with production data, the PCA-GA-BP neural network was established. Additionally, the sensitivity analysis of input variables was calculated to obtain a detailed influence on pellet CS. It has been found that prediction accuracy of the PCA-GA-BP network mentioned here is 96.4%, indicating that the ANN network is effective to predict CS in the pelletizing process.
topic iron ore pellets
compressive strength (CS)
prediction model
artificial neural network
principal component analysis
url http://www.mdpi.com/2075-4701/8/8/593
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